What is the grade of cemented carbide?
Tungsten carbide (WC+Co+Other), also referred to as cemented carbide, is a composite material manufactured by a process called powder metallurgy.
T.C powder, generally ranging in proportion between 70%-97% of the total weight, is mixed with a binder metal, usually cobalt or nickel and other carbides such as titanium carbide, tantalum carbide, niobium carbide, chromium carbide, etc.
The Ready to Press Powder (RTP) of tungsten carbide cobalt nickel and other tungsten carbide powders is compacted in a die and then sintered in HIP furnace.
Also we available as Binderless Tungsten Carbide grades
Applied to optical lens pressing mold, water jet sand pipe nozzle, high wear-resistant bearings and so on.
Cemented Carbide Production Process
WC + Co/Ni + Other carbide Weighing in of the ingredients → Milling (producing mixture with wet milling) → Spray Drying (vacuum drying) → Blending Test → Compaction (CIP Cold Isostatic Pressing) → Soft Machining → Sintering (HIP 1450ºC) → Machining (Grinding, EDM) → Subzero Treatment(-196°C)→Quality Control
Industry | ISO Grade | Grade | Binder % | Grain Size μm | Density g/cm^3 | Hardness HRA | T.R.S N/mm^2 | Application |
---|---|---|---|---|---|---|---|---|
Carbide Rods (Carbide Endmills) | K20-K40 | YU20 | 10% | 0.7 | 14.45 | 91.8 | 3800 | Sub-fine grain size, processing by medium speed,good general preformance, drill bit and Endmills are recommended, suitable for cutting ordinary alloy steel, aluminum alloy, heat resitant alloy, castiron, etc. |
K05-K10 | YU092 | 9% | 0.2 | 14,44 | 94.0 | 4100 | Special ultrafine carbide grade for finishing high hardened materials (above HRC58), high light surface treatment of stainless steel, aluminum alloy and so on. | |
K20-K40 | YU25UF | 12% | 0.4 | 14.10 | 92.6 | 4200 | Suitable for milling of stainless steel, nonferrous metal, titanium alloy, high temperature alloy and high hard material (HRC50-58). Wear Parts | |
K05-K10 | YU10UF | 6% | 0.4 | 14.80 | 94.0 | 3800 | Suitable for high hardened materials and finish-machining of compostie material;also application for PCB tools and gravers. | |
Carbide EDM Block, Plate(Stamping Dies) | - | YF40H | 12.5% | 1.0-2.0 | 14.20 | 89.5 | 3700 | Silicon Steel Sheet High Seppd Stamping Dies.Has high abrasion resistance and toughness as well as high hardness. It’s mainly used to producing conventional Y series iron core of motor rotor. |
- | YF50H | 14% | 1.5-3.0 | 14.00 | 88.5 | 3800 | Silicon Steel Sheet High Seppd Stamping Tools. With good toughness and anti-shock resistance is suitable for producing complex iron corn of brushless motor rotor and sevor motor rotor. Mini-size iron core of motor rotor. | |
- | YA20 | 13.5% | 0.5-1.5 | 14.50 | 90.0 | 3700 | Alloy Copper, Stainless steel,Pure Copper Pure Iron Stamping dies. Has good universal performance and toughness, is used to stamping thin stainless steel plate and copper plate. | |
- | YA30 | 12% | 1.0-2.0 | 14.17 | 91.2 | 3600 | Alloy Copper, Stainless steel,Pure Copper Pure Iron high speed precision Stamping tools. Middle cobalt and fine grain size hard material. High wear resistance and good anti - collapse edge. Good electrical machining performance. Suitable for high stamping ≤0.2mm stainless steel strip, Nickel alloy strip and copper-alloy strip. | |
Carbide Wear Parts | - | YF06N | 6% Ni | 1.5 | 15.0 | 92.5 | 2050 | Superior wear and corrosion resistance property, suitable for submerged oil pump, acid-proof pump, seal ring and valve balls. |
K10 | YG6 | 6% | 1.5 | 15.50 | 92.5 | 2720 | applicable tolow mechanic stress conditions as saw tips, nozzles, Non-standard structure products or mechanic components. | |
K20 | YG8 | 8% | 1.5 | 14.70 | 90.0 | 2900 | Good wear resistance, high stength, suitable for making non-standard structure and mechanic components under working conditions of normal stress. Saw tips, Wear parts, Plates | |
K40 | YG15 | 15% | 1.5 | 14.05 | 87.0 | 2700 | Good strength and impact toughness, suitable for makeing non-standard structure and mechanic components in woking conditions of large stress. | |
G40 | YG20 | 20% | 1.5 | 13.60 | 85.0 | 2500 | Impact resistance, good toughness. Suitable for making stamping dies, stamping dies for battery shell dies, screws, nut cold heading dies, etc. | |
Carbide Roll Ring(Steel Industry) | - | YGR20 | 10.5% | 3.0 | 14.50 | 84.0 | 2400 | 13-14 Finishing rolling 17-18 Reducing/Sizing Mill |
- | YGR30 | 15% Co+Oth | 3.0 | 14.00 | 84.5 | 2350 | 10-12 Finishing rolling | |
- | YGR40 | 18% Co+Oth | 3.0 | 13.70 | 83.0 | 2200 | 8-9 Finishing rolling | |
- | YGR45 | 20% Co+Oth | 3.2 | 13.60 | 82.0 | 2150 | 5-7 Finishing rolling | |
- | YGR55 | 25% Co+Oth | 3.2 | 13.10 | 79.5 | 2100 | Pre-Finshing Mill 1-4 Sorties | |
- | YGR60 | 30% Co+Oth | 3.5 | 12.65 | 77.5 | 2000 | Inter mediate Mill Screw thread Steel Bars | |
Carbide Mining Tools | - | YK06 | 6% | Fine | 14.95 | 90.0 | 2600 | Excellent wear restance and toughness, Suitable for DTH bitss of various sizes. Can be used on medium hard rock formations. |
- | YK10 | 10% | Medium | 14.50 | 88.0 | 2850 | The wear resistance for cone bits and reamer bits of various sizes, Can be used on medium hard rock formations. | |
- | YK11 | 11% | Medium | 14.40 | 87.7 | 2900 | Suitable for big size cone bits and reamer bits, Can be used on medium hard rock formations. | |
Carbide cold heading die/Carbide forming Tools | - | CG5 | 12% | Medium | 14.3 | 88.3 | 3300 | High toughness cold heading dies |
- | CG6 | 14% | Medium | 14.12 | 87.3 | 3140 | High toughness cold heading dies | |
- | CA18 | 18% | Coarse | 13.75 | 85.1 | 2940 | Screw mold with aperture below Φ20 | |
- | CA24 | 24% | Coarse | 13.25 | 82.5 | 2650 | Screw mold Φ20 - Φ50 | |
- | CT15 | 5% | Coarse | 13.8 | 86 | 2700 | Stainless steel screw die with aperture below <Φ2 | |
- | CT20 | 20% | Coarse | 13.6 | 84.5 | 2660 | Stainless steel screw die with aperture above >Φ2 | |
- | CA20 | 20% | Coarse | 13.55 | 84.1 | 2740 | Warm/hot forging dies | |
Binderless | - | YC55 | 0% | 0.1 | 15.2 | 2700 | 1500 | Blanks and Preforms, Nozzles, Optics Molds |
- | YC25 | 0% | 0.1 | 14.3 | 2400 | 2000 |
About Grade Development
We have rich experience in material development, advanced material development equipment and material application engineers from various fields.
It can almost solve all the problems of cemented carbide grades for you.
EDM Block, Roll, Ring, Forming Tool, Die Tools, Saw Tips, Wear Parts, etc.