Nickel-based cemented carbide is a material that offers several advantages in various industrial applications. Here are some of the key benefits of using nickel-based cemented carbide:
- High wear resistance: One of the primary advantages of nickel-based cemented carbide is its high wear resistance. This makes it an ideal material for use in applications that involve high levels of abrasion or impact, such as narzędzia tnące, części zużywalne, and grinding media.
- Corrosion resistance: Nickel-based cemented carbide also exhibits excellent corrosion resistance, making it ideal for use in harsh environments that involve exposure to chemicals, acids, or saltwater.
- Good toughness: Despite its high hardness, nickel-based cemented carbide also has good toughness, which allows it to withstand impacts and shock loads without cracking or chipping.
- Good thermal stability: Nickel-based cemented carbide is highly resistant to thermal shock, making it ideal for use in high-temperature applications, such as in the aerospace and energy industries.
Applications of nickel-based cemented carbide
a type of material that is widely used in several industrial sectors. The primary application industry of nickel-based carbide is the food processing industry, where it is used to make wear-resistant parts and crushing blades in food processing machinery. The absence of cobalt in this material makes it a safer alternative to use in food processing equipment, as cobalt is known to be harmful to human health.
Apart from the food processing industry, nickel-based carbide is also used in the production of powder metallurgy molds. In the selection of molds for magnetic powder, iron powder, and other metal powder metallurgy, nickel-based carbide is considered the ideal material. Similarly, in pharmaceutical press molds, nickel-based carbide is preferred due to its excellent performance in molding.
Finally, nickel-based carbide is also used in the manufacture of seal rings for environments where corrosion resistance is essential. In these applications, nickel-based alloys exhibit superior performance, making them a popular choice for seal rings used in corrosive environments.
However, nickel-based cemented carbide may still be used in some applications that involve exposure to elevated temperatures, such as in the production of high-temperature molds or tooling that is used in conjunction with heat-generating parts. In these cases, the nickel-based carbide may be combined with other materials to improve its thermal properties and ensure it can withstand the high temperatures involved.
Overall, nickel-based cemented carbide is a versatile material with numerous applications across various industries. Its high wear resistance, corrosion resistance, and excellent molding performance make it an ideal choice for several industrial applications.
Nickel Based Cemented Carbide Grade
Klas | Skład chemiczny (waga %) | Właściwości fizyczne | ||||
Wielkość ziarna | WC% | Spoiwo | Twardość HRA | Gęstość g/cm3 | TRS N/mm2 | |
YD06N | 2.0-3.0 | 93.5 | 6.2% Ni | 89.0-90.5 | 14.80-15.00 | ≥1900 |
YD10N | 2.0-3.0 | 90 | 9,5% Ni | 87.5-89.0 | 14.40-14.60 | ≥2400 |
YF06N | 1.0-1.5 | 93.85 | 6.1% Ni | 90.2-91.2 | 14.80-15.00 | ≥1760 |
YA25N | 1.0-2.0 | 84.5% | 13,5%Ni | 88.3-89.3 | 13.85-14.05 | ≥2700 |